ECS Journal of Solid State Science and Technology       OPEN ACCESS Preferential Orientation and Surface Oxidation Control in Reactively Sputter Deposited Nanocrystalline SnO2:Sb Films: Electrochemical and Optical Results To cite this article: J. Montero et al 2014 ECS J. Solid State Sci. Technol. 3 N151   View the article online for updates and enhancements. 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Montero,a,z C. Guillén,b C. G. Granqvist,a J. Herrero,b and G. A. Niklassona aDepartment of Engineering Sciences, The Ångström Laboratory, Uppsala University, SE-751 21 Uppsala, Sweden bDepartment of Energy, Ciemat, E-28040 Madrid, Spain Antimony doped tin oxide is a versatile transparent electrical conductor. Many of its properties depend on the electronic band structure at the surface of a thin film–such as the position of the Fermi level, ionization potential Ip, optical gap energy, etc.–which in its turn is related to the surface termination given by the crystallographic orientation of the film. We prepared SnO2:Sb films by reactive DC magnetron sputtering at different oxygen/argon ratios and found by X-ray diffraction that the crystallographic orientation could be changed from tetragonal (101) to tetragonal (110) as the oxygen content was raised. Electrochemical measurements showed that this change in preferential orientation was accompanied by an increase of Ip by more than 1 eV as a result of the modification of the oxidation state of tin atoms at the film’s surface. Such alterations of Ip have a large impact on the electrochemical, photocatalytic and gas sensing behavior of the material. Moreover, preferential orientation control–and hence Ip tuning–allow the tailoring of SnO2:Sb electrodes for various application by reducing the Schottky barrier. © The Author(s) 2014. Published by ECS. This is an open access article distributed under the terms of the Creative Commons Attribution Non-Commercial No Derivatives 4.0 License (CC BY-NC-ND, http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial reuse, distribution, and reproduction in any medium, provided the original work is not changed in any way and is properly cited. For permission for commercial reuse, please email: oa@electrochem.org. [DOI: 10.1149/2.0171411jss] All rights reserved. Manuscript submitted July 23, 2014; revised manuscript received September 9, 2014. Published September 19, 2014. Antimony doped tin oxide (SnO2:Sb, denoted ATO) is a transpar- ent conducting oxide1–6 with a number of assets such as low cost, chemical inertness and non-toxicity. Thin films are readily made by sputter deposition as well as other techniques2,6,7 and offer a mul- titude of applications in present and forthcoming technology. Thus ATO films are of interest for energy generation and savings8–10 and can be used as electrodes for solar cells, light emitting diodes and electrochromic smart windows;11–13 other applications include gas sensing14 and photocatalysis.15 Successful use of any material as an electrode, or as a gas sensor or photocatalyst, is to a large extent de- pendent on the position of its energy bands–i.e., locations of Fermi level, ionization potential Ip, optical gap energy, etc–in relation the vacuum level.16–19 In this work we deposited ATO thin films by reactive DC mag- netron sputtering under different conditions and studied Ip by electro- chemical measurements. In particular we found by X-ray diffraction (XRD) that the crystalline structure, and hence Ip, depended critically on the oxygen/argon ratio in the sputter plasma. Experimental ATO films were prepared by reactive DC magnetron sputter- ing onto unheated soda-lime glass substrates, 5 × 5 cm2 in area and 3 mm thick. The target was a Sn:Sb disk (Sn:Sb = 95:5% by weight, 99.99% purity) with a diameter of 150 mm and 6 mm thickness. The deposition chamber was first evacuated to a base pressure of 2 × 10−7 mbar. The pressure was then raised to around 4 × 10−3 mbar by the inlet of oxygen and argon fluxes. de- noted �O2 and �Ar, respectively. The gas mixing ratio �, defined by � = �O2/(�O2 + �Ar), [1] ranged from 0.17 to 0.67. The discharge power density was set to 1.13 W/cm2, and the deposition time was adjusted to reach a film thickness of ∼400 nm as measured by a Dektak 3030 profilometer. Post-deposition annealing in air or N2 was performed at temperatures of 250, 350 and 450◦C by use of a quartz tube furnace in order to obtain films with different properties. The crystalline structure of the samples was characterized by XRD using a Philips X’Pert-MPD diffractometer. The intensity ratio of the zE-mail: jose.montero@angstrom.uu.se main characteristic XRD peaks for the tin dioxide cassiterite directions (101) and (110)–referred to as I(101) and I(110), respectively–was defined as ψ = I(101)/[I(101) + I(110)] [2] and used as parameter for structural characterization of the films. Op- tical transmittance and reflectance in the 300–2500 nm wavelength range were measured with a Perkin-Elmer Lambda 9 UV-VIS-NIR spectrophotometer. Electrochemical measurements were carried out in a two-electrode cell containing an electrolyte of 1 M lithium per- chlorate in propylene carbonate. The ATO sample acted as working electrode and the reference electrode was a metallic Li foil. The open- circuit potential Voc of the setup was recorded with the Li/Li+ redox potential ELi/Li+ as reference. Measurements were performed under Ar atmosphere in a glove box containing less than 0.6 ppm of H2O. Additional information regarding optical and electrical properties as a function of deposition parameters and post-deposition anneal- ing processes, as well as X-ray photoelectron spectroscopy measure- ments performed on these ATO samples, can be found in our previous work.2,7 Theoretical Issues Figure 1 shows the main equilibrium energy levels of an ATO film aligned according to the ELi/Li+ level and the vacuum level Evac. The energies of the different bands are designed as usual: Evbm and Ecbm are the energy of the valence band maximum and the conduction band minimum, respectively. When an ATO sample is immersed in the electrolyte, the measured Voc is given by the position of ATO’s Fermi energy Ef in relation to the ELi/Li+ level.20 Therefore Voc, together with the optical bandgap Eg0, will provide useful information about ATO’s surface ionization potential and other band lineups. Voc was multiplied by the electron charge qe in order to get the energy barrier. Eg0 was obtained from spectral optical data on the absorption coeffi- cient, derived from transmittance and reflectance measurements and taking into account the direct nature of ATO’s band-edge transition, as discussed elsewhere.7,11 As observed in Fig. 1, the work function Wf of ATO can be affected by variations in the position of Ef. These variations can ensue from an increasing free charge-carrier concentration, which is well-known as the Moss-Burstein shift21,22 designed �Emb. Moreover, as discussed by Körber et al.,23 a modification the dipoles at the ATO surface will http://creativecommons.org/licenses/by-nc-nd/4.0/ mailto:oa@electrochem.org http://dx.doi.org/10.1149/2.0171411jss mailto:jose.montero@angstrom.uu.se N152 ECS Journal of Solid State Science and Technology, 3 (11) N151-N153 (2014) Figure 1. Equilibrium energy levels of an ATO film referred to the vacuum level Evac and to the Li/Li+ redox potential ELi/Li+. The energy of the different bands and potential barriers are designed as usual (see text). lead to a change of Ip. Therefore, we have selected Ip as the parameter of study in this work. A determination of Ip comprises two steps: electrochemical mea- surement of Voc and optical determination of Eg0. Since ELi/Li+ is positioned 1.4 eV below Evac,24–26 it is possible to obtain Ip as a func- tion of Voc and Eg0 from Ip = Eg0 + qeVoc + ELi/Li+, [3] as also apparent from Fig. 1. Results and Discussion The preferential orientation of ATO films is strongly dependent on the oxygen content during the deposition processes, as evident from Fig. 2. The diffraction patterns shown in this figure correspond to a selection of representative samples deposited at various values of � and studied before and after different annealing treatments. Each diffractogram has a label indicating the characteristics of the film deposition process: the first number specifies � and the second the annealing temperature, and a letter N signifies treatment in nitrogen. Figure 2 shows that ATO films deposited at low oxygen content, specifically 0.17 ≤ � ≤ 0.26, have amorphous structure or poly- crystalline cassiterite structure with (101) preferential orientation, de- pending on the annealing process. For � > 0.26, all samples exhibit polycrystalline structure with several clearly observable characteris- tic peaks corresponding to the cassiterite structure. The preferential orientation changes from (101) for samples deposited at 0.17 ≤ � ≤ 0.26 to (110) for samples prepared at � = 0.67. Intermediate val- ues, for example � = 0.29, result in a (211) preferential orientation, which corresponds to surface grain orientations between (101) and (110). Figure 3 shows the intensity ratio of the diffraction peaks, �, as a function of � for three sets of samples, deposited at � = 0.17, 0.29 and 0.67, before and after the different annealing processes. As expected � decreases as � is increased, i.e., with the increase of the oxygen flow, indicating a change in preferential orientation from (101) to (110) direction. Except for the amorphous samples deposited at � = 0.17, which crystallize after being annealed at 450◦C in air or N2, the annealing processes produce only small changes in � and in the preferential orientation of the films. A dependency of preferential orientation on oxygen content dur- ing deposition of tin oxide-based films has been reported previously in the literature, and the origin of this phenomenon has been the ob- ject of much discussion during the past years.2,3,6,23,27–29 According to Figure 2. X-ray diffractograms of selected ATO samples with indicated re- flection planes. Each curve has a label signifying the pertinent oxygen/argon gas flow � (first number) and the annealing temperature (second number). A letter N denotes annealing in nitrogen. published data on calculated surface energies,8,23,28 the reduced (101) surface, which is rich in Sn2+atoms, is more stable at low oxygen chemical potentials, corresponding to samples deposited at low � val- ues; the situation is reversed at high oxygen chemical potentials, and high �, where the oxidized (110) surface, which is rich in Sn4+ atoms is more stable. Therefore the change of the preferred film orientation in tin oxide can be related to differences in the (101) and (110) surface Figure 3. Intensity ratio of the diffraction peaks given by � as a function of � for three sets of samples deposited at � = 0.17, 0.29 and 0.67, before and after different annealing processes. ECS Journal of Solid State Science and Technology, 3 (11) N151-N153 (2014) N153 Figure 4. Ionization potential Ip vs. intensity ratio of the diffraction peaks given by � for ATO films prepared under different conditions. The ionization potential for an amorphous sample is also shown (bottom right of the figure). Labels are designated as in Fig. 2. stabilities and is also accompanied by a transition from Sn2+ to a Sn4+ surface termination (see work of Batzill and Diebold8 and studies cited therein). In order to study how a change in the oxidation state affects the band lineups at the film surface, Ip was measured for the different sam- ples as explained in Sec. 3, and the obtained data plotted in Figure 4 as a function of �, i.e., the intensity ratio of the XRD peaks correspond- ing to the (101) and (110) orientations. Ip for an amorphous sample has also been included in the graph. Samples deposited at � = 0.67 present (110) preferential orientation (i.e., low �) and Ip values above 9 eV. As � rises, Ip decreases gradually to around 8 eV in samples deposited at 0.17 ≤ � ≤ 0.26 and exhibiting a (101) preferential orien- tation or amorphous structure. This variation in Ip by more than 1 eV supports the hypothesis that a change in the surface oxidation state– corresponding to an evolution from an oxidized (110) surface rich in Sn4+ atoms to a reduced (101) surface rich in Sn2+ atoms–can modify Ip by more than 1 eV as a result of surface dipole modifications.30 The results plotted in Fig. 4, obtained by electrochemical measurements, are in agreement with data published by Körber et al. who measured Ip by ultraviolet photoelectron spectroscopy.23,28,30 The electrochemical measurements provide information on the oxidation state of the tin atoms at the film surface. This information can be complemented by a study of the film’s refractive index n. Semi-empirical models have pointed out that a high proportion of Sn2+ atoms, not only in the surface but also inside the tin oxide thin film, causes a decrease of n.31 Figure 5 shows n at a wavelength of Figure 5. Refractive index n at 550 nm vs. crystalline orientation given by � for ATO films prepared under different conditions. Labels are designated as in Fig. 2. 550 nm, as calculated from the sample transmittance by the well- established Swanepoel method,32 vs. �. Samples deposited at low � and exhibiting a (101) preferential orientation show the lowest values, i.e., highest concentration of Sn2+. However the dependency of n on � is not as clear as the one observed for Ip, on �, and in the former case the characteristics of the annealing processes play an important role. This dependency is expected because parameters such as film density and porosity affect n in addition to the oxidation state of the tin atoms. Conclusions Sputter deposited SnO2:Sb thin films display a change in their preferential orientation from the tetragonal (101) to the (110) direc- tion as the oxygen concentration during the deposition process is in- creased. This modification in preferential orientation is accompanied by a change in the oxidation of the surface from a reduced (101) to an oxidized (110) state, which in its turn is followed by an increase of the ionization potential by more than 1 eV as measured electrochem- ically. Such changes of Ip have a large impact on the electrochemical, photocatalytic and gas sensing behavior of the material. Furthermore preferential orientation control, and hence Ip tuning, will allow tai- loring of SnO2:Sb electrodes for various application by reducing the Schottky barrier. 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